101

(19 replies, posted in Technical)

I would expect the plug to be tapered (unless there is evidence of an O ring seal) and it really should be made of BRONZE (or just possibly glass filled nylon).  If you use a cheap brass one, replace it at least every two years.  There has been a lot of fuss here in the EU about sub-standard brass thruhulls and seacocks that don't even last five years.

102

(7 replies, posted in Technical)

103

(7 replies, posted in Technical)

We'd probably sail in a 30-35 knot forecast (assuming it was reasonably stable weather, wind with tide and an off the wind passage not exceeding 8 hours to an all weather all tide port) but try to stay in port if 40+ is expected.  Sometimes we get caught out . . .
Previous owner got caught out in a Force 10 on the way back from (IIRC) the Azores - NOT recommended, but the boat was fine!

The reefing lines are probably under size. I'm likely  to replace with 8mm doublebraid when I get some nice colour coded reel ends at the right price!

My genny cars are mismatched.  One has a clamping screw, the other a pin (Its a long story involving a previous owner and an overenthusiastic  lifeboat . . . .)

The extremely light 4:1 outhaul was the only way I could cram suitable sheaves in the boom end, which originally just had a pin and a lashing as it used to be a roller reefing boom.  The line actually runs inside the foot boltrope groove to a small horizontal V cleat on the boom just below the tack. Its stronger than the lashing that was used for the previous 40 years! :-)

The horse control lines are sized to withstand an inadvertant gybe 'all standing' in any conditions that I am likely not to have a preventer rigged.


13. NO

14.  Preventers/twings (dual purpose) are 8mm 3 strand. Far from ideal but I inherited them.

104

(7 replies, posted in Technical)

From memory, and note I am set up for extreme heavy weather cruising rather than racing.

1. Mostly 12mm.  Jib halyard is Spectra (or maybe Dyneema, cant remember)

2.  12mm for the main sheet.  matte finish braid on braid.
 
3. For heavy weather, oversize jib sheets are *GOOD* so long as the blocks are sized to match.  I have 14mm.  A set of 10mm genoa sheets would be worth having for light winds and racing.

4. reefing lines: 6 mm 3 strand prestetched.   Horrible I know, but strong enough.

5. 4mm outhaul with a 4:1 purchace at the boom end, replaces the old lashing to make it adjustable!

6. 10mm braid on braid

7. 8 mm. Uphaul braided, downhaul 3 strand, both fairly nasty.  DUE FOR REPLACEMENT

8.  8 mm braid on braid (Sailspar continuous loop furling system)
9.   8 mm braid on braid (The topping lift MUST be able to take my weight in an emergency)
10.  6 mm polyester braid jacketed kevlar (I had a length spare) 2:1 rigged to advantage for contol lines on the main horse.  Genoa tracks dont have towed cars.

11. Permanent dock lines 14 mm 3 strand + snubbers.  Spare warps/Heavy Shore lines 2x 35 m long 14 mm octoplait nylon.  Working mooring lines: an assortment of 12 mm 3 strand lines, mostly nylon, some polypropylene (floating) + a length of 16mm octoplait nylon for nasty mooring buoys.
   

Replacement policy:  If excessively worn, and I can't end for end it again or if damaged or too stiff (usually the same thing)   I replace one rig or control line per year on average.   The main halyard currently has a darned in section of jacket about 1/4 the way up as the previous owner had let it chafe.  As this is not loaded even fully reefed, no problem!  I am generally fairly fussy about the condition of my lines compared to a lot of the other skippers I know.

105

(19 replies, posted in Technical)

P.S. with copper prices as high as they have been, be concerned about propeller theft!
If you are unlucky the b******s may even cut your shaft to steal it.  If in doubt about security take it off and take it home.

106

(19 replies, posted in Technical)

Or take the exhaust hose off at the engine end (which you should do anyway to avoid condensation rusting your exhaust valves),  thread some hose down it into the waterlift muffler, and suck out as much water as possible with a pump or even a wet&dry vac then add antifreeze to suit your climate.   

If you are in reasonably temperate latitudes, you don't even need to drain the muffler if you have run antifreeze through the whole cooling system with the engine running.   

* Stick a bucket under the exhaust outlet at the transom, start  the engine with a hose to the intake in neat antifreeze (the enviro stuff *PLEASE*) and run till you see colour in the exhaust water. 

* Stop, dump the bucket then set up to recirculate from the bucket to the intake,  put enough antifreeze in the bucket and run again till the engine is good and warm.

* Change the oil and filter, run a couple more minutes to get clean oil into the oilways and bearings.

* Check the antifreeze concentration in the bucket with a hydrometer to be certain you have enough frost protection.

* Remove exhaust hose and water hose from injection elbow. As soon as the engine is cool, bag the engine's intake and exhaust with a freshly activated silica gel dessicant sachet in each and seal tightly.

* Isolate the battery and tape a note over the key switch so no idiot tries to start the engine!

N.B. change the impeller in the spring - if you are not planning to change the impeller, put an old one in for this procedure as it will take a set over the winter.

107

(10 replies, posted in Repairs/Modifications/Upgrades)

So you have iron ballast.  Not a problem as long as there is a good seal over it and no holes in the keel skin.  Obviously its a good idea to get everything as  dry as possible, but a little moisture wont cause significant rusting over the long term provided any cracks in the top of the encapsulation are made good so more oxygen cant get in.

108

(10 replies, posted in Repairs/Modifications/Upgrades)

I think it *MAY* be far enough down the keel to be backed by the encapsulated ballast.  However the bond of the encapsulation to the hull at the front of the keel should be checked on the inside.   I think it will be below the sole just aft of the V berth.  If you have any built in tanks in the keel you may have a whole world of grief.

How old is your boat?  I hope she's one of the newer JJ Taylor ones with lead ballast as you really dont want water getting to encapsulated cast iron ballast as it rusts and swells.

109

(3 replies, posted in Technical)

A JJ Taylor boat of that age should have encapsulated cast Iron ballast like the original J Rogers boats.  As the ballast is INSIDE the hull moulding, there are NO KEEL BOLTS.

Later JJ Taylor transitioned to using Lead ballast.

Your surveyor should have spotted the keel was encapsulated at first walk-round.  If the boat wasn't in the water at the time you need a better surveyor. (Assuming that you didn't just need a survey for the insurance - if it was just a formality, demand a report that DOES NOT say 'keel bolts not inspected'!)

110

(10 replies, posted in Repairs/Modifications/Upgrades)

Probably just as well.  Ask the pro if they mind you watching or even if they are willing to teach you the basics. ;-)

I found some similar but smaller damage that had been bodged many years ago (newer gelcoat on top of crushed GRP) and ground out about a 6"x8" area and fixed it last winter.  I have done quite a few below the waterline GRP repairs and modifications on our CO26 (including refitting the stern tube, a new solid GRP depth transducer fairing block and removing all traces of the old transducer mounting hole)  but might even call in a pro myself if I had as much damage as you do.

111

(10 replies, posted in Repairs/Modifications/Upgrades)

When you are repairing impact damage in GRP, all  shattered, crushed, splintered and cracked glass and resin *MUST* be cut away, back to sound GRP.   Even small cracks must be ground out.  After this, all edges must be bevelled by grinding back by at least a 10:1 ratio (e.g. 1/4" thick GRP needs to be  ground back 2.5") before you can start building up replacement laminate layer by layer to the same thickness (and specification if it can be determined) as the original.

I think some of your keel damage when cleaned up will be over a foot across, and much of the front of the keel will need rebuilding.   

Unless you can get expert assistance, IMHO this is not a good one to learn on.

For: no need to colour match Gelcoat repair and blend in and polish ;-)

Against:  1. Under water
              2. Large
              3. Structural.
:-(

112

(3 replies, posted in For Sale)

I respect that you have accepted you cannot give Galaxaura the care and attention she deserves and finish the refit yourself so are now looking for a good home for her.   If  the exterior refit is close to complete, have it finished as it will make her much easier to sell.

Lets hope for a quick sale, and that you find time to do some crewing next year.

Unfortunately the anode should be well down the turn of the bilge and getting it above the surface will be VERY difficult.  Also, unless the previous owner was very particular about greasing the threads then applying a protective coating over the anode fastenings, then removal may well involve grinding the studs off and knocking them, through from the inside. I wouldn't want to do *that* afloat.   

If you were organised, with all tools, the parts for the job and  spare studs, backing blocks and sealant all on hand, you could do the job dried out between tides, either along side a quay or careened on a sheltered sand, gravel or firm mud beach.

However the haulout is worth it as the antifouling is fairly likely to be also unsuitable for salt water (ineffective, not too quick dissolving like the anode). If so, or if you cant find out what has been used, a coat or two of a normal marine antifouling over the top would be well worth doing

No worries.  Magnesium anodes will last for a week or more in salt water.  Volvo Penta's recommendation is to change them if in salt water for over 7 days.  For a C026 on a mooring, you would get negligible electrolytic corrosion over couple of days or so even if the anode had dropped off unless the boat had a major pre-existing problem or totally unsuitable mixes of metals underwater

I just didn't want to risk your prop dropping off later this year if you did nothing . . . .

It is *IMPERATIVE* that you replace any fresh water Magnesium anodes with Zinc ones for salt water use.   Magnesium anodes dissolve far too quickly in salt water and will be gone before you realise what's happening.  Its *EMBARRASSING* when your prop drops off due to electrolysis.

If you cant haul out to do so within the week, then you need to get a hanging anode and attach its lead to the engine block. If there is an isolating coupling between the gearbox and the prop then add another one attached to the shaft.  This is only a temporary solution, till you can fit proper Zincs but keep the hanging anode(s) and always put one out when you are on your home mooring/berth as it will give you early warning if your anodes are being eroded too fast.  Don't forget to check your engine manual for any anodes in the cooling system that need to be swapped for Zinc one for salt water.   N.B. if going the other way, Zincs form an inactive crust if in fresh water for too long - short visits are OK.

There are various stainless brightening products.  Most of them are extremely toxic but do a good job if you follow the directions exactly.   Polishing will help, but you don't want anything too abrasive and on the lifelines it is important NOT to use anything that will leave abrasive particles in the core of the wire or that will trap dust and grit forming a grinding paste! :-(

116

(5 replies, posted in Repairs/Modifications/Upgrades)

Just add tack pennants for smaller sails that would have sheeting positions uncomfortably close to the forward end of the track.  With modern easy to splice Vectran, Dyneema or Spectra hollow braid easily available, each sail that needs it can have an individual tack pennant permanently spliced on with little risk of chafe or damage in the bag. Don't forget to fit a hank or small shackle right at the tack to transfer the foot tension to the forestay.  Roller furling sails need a slug here or a very well attached  boltrope that extends down the pennant.  If you are getting a storm jib, it should NOT have a pennant, but should instead have a very high cut foot so it doesn't need one. Talk to your sailmaker!

For ghosters etc. just use the spinny sheets and turning blocks right aft.  They will set better with the lighter sheets anyway.  Lead angle can then be controlled with twingers on the sheets led through the genoa fairleads on the tracks or through blocks on any convenient strong point outboard of the primaries (my preference as the jib sheets are in one piece with a quick release at the clew)  to the spinny winches, while the sheets are handled on the primaries.

A pair of really good high load snatch blocks with positive locking gates would be useful.  Alternatively (or as well)  keeping clip on plain blocks permanently threaded on a pair of sheets that can be used for pole guys, preventers, twingers etc. Obviously you then need to  add padeyes forward and aft of the track ends and anywhere else an  extra strongpoint is needed, but it is cheaper, neater when not in use, less prone to walking off is some thief's pocket, and also as quick if not quicker to rig than permanently mounted 'idle' blocks for some or all of these duties.   Don't cheapen out the end fittings on those sheets. If you cant afford really good light high load ones, it is better to have a pair of over size plastic thimbles (as used for eye splices) you can tie bowlines round when used as twingers and tie the sheets on for all the other applications.

117

(5 replies, posted in Repairs/Modifications/Upgrades)

On our early JR C026, the track is only from about 6" forward of the stanchion just forward of the primary winch to about a foot aft of the stanchion aft of the shrouds.  I rarely use the forward 1/3 of this short track!  If you went right back to the winch it would have a really bad lead angle, but it is good to have a bit of extra track for strength past the furthest point you ever use.

I have found a photo and scaled off it in comparison with the aft window which I recently measured for replacement, so I know my track is about 32" long.  5 foot starting from by the winch will be more than adequate. 

As we have roller reefing, we tend to use most of the  aft 2/3 of the track length.  Our small, high footed roller reefing jib has a pennant at the tack to make its lead angle about the same as the Genoa when both are fully out.

For down wind work if I can't or don't want to fly the spinny, I will usually pole out the jib with the spinny pole and sheet, which is far more effective than a track that extends further aft. I use an extra sheet so I can quickly tack or gybe with the pole left out the wrong side if I cast it off.

How doesn't it fit?  If it goes right on but wobbles, there isn't a lot that can be done.  If it  doesn't go on then either the shaft or prop could be machined to fit.    If the shaft is original, you should probably replace it anyway or at least  get it checked for wear and cracks.  If you need to change the shaft, expect to replace the coupling at the gearbox end as well!

You *MAY* be able to get enough extra length to re-cut the taper even if it wobbles if you don't already have a flexible coupling by installing one between the gearbox and shaft.

BTDT :-)

Ian

That article is a little lean on content :-(

I am surprised you rejected Yanmar as the 1GM10 is still available and is pretty much the default option over here for C026es and anything else in the 22' to 27' range.  The main limiting factor is the width of the engine across the aft mounts.  Their interaction with the curve of the hull means there is a big tradeoff between shaft angle and protrusion into the cabin.  If you fit after-market mounts from R&D couplings, you get a 1/2" reduction in height + the mounts are available with shields to protect against stray oil and diesel + they are captive mounts that do not need safety wiring.  The price of the R&D mounts is approximately 1/4 the price of the Yanmar ones so you should be able to resell the unused Yanmar ones and make a profit on the deal.  'toe in' the rear mounts and invert the air filter mounting plate to let you mount the engine a few inches further aft and the amount of engine box rebuilding required should be fairly minimal.

I was hoping for something interesting like building a template with a sheet of ply for the mounting plane of the engine and coupling face, complete with bolt circle and blocks of wood + allthread to mock up the mounts and polystyrene blocks to mock up the rest of the volume it takes, then bolting it up to the shaft and sliding it back and forward while checking clearances on the hull and joinery or mounting a laser pointer inline with the coupling center and checking alignment that way.

How much of the work did you actually do yourself?

Stripping and rebuilding your Farymann to factory specs would almost certainly have cured its misbehaviours which may have been due to low compression + either fuel starvation or some temperature related problem.  If you stripped it and inspected all the parts BEFORE ordering any spares, you would have known whether it was worth doing and only been out the cost of the workshop manual.

I rebuilt my over 20 year old 1GM10 a few winters ago.  Total bill for the engine came to approx 1/4 the cost of a new installation though I didn't do the gearbox.  90% of the work I did myself, using specialists for the crankshaft regrinding and injector reconditioning, but for final assembly and testing I did a deal to use a bench at my tame auto mechanic so I could use some of his specialised tools and have experienced assistance with some of the trickier bits like getting the timing case back on with the linkages properly engaged.

I guess it all depends how 'hands on' you are willing to get.  If you have lots of money and are never going to cruise remote areas, you can just ask the yard to re-engine your boat, but if you don't mind getting your hands dirty, and aren't a danger to yourself and others if in sight of a toolbox, and are capable of reading a service manual +  stopping to ask advice if you aren't sure rather than bulling on "Git 'er done!" till you break something expensive, being your own small diesel mechanic is something most yacht owners can do.  The payoff  is the first time you fix your own or a friend's engine in a remote harbour, with no local mechanic or one who "No hablo Inglés".

The corrosion related failure point on raw water cooled 1GM10's is the steel oil line that runs across the engine just below where the water pump mounts.  Any drips from the pump shaft seal - and its very common to get grooving of the $%^*ing expensive shaft if you are in estuary water with any significant amount of suspended silt - land right on this steel line.  Have a replacement line made up in copper and you can be pretty confident your engine wont dump all its oil in your bilge and promptly seize.   

If in silty water, it is worth cutting a drip deflector from a sheet of fairly thin polythene and fitting it between the water pump mounting flange and the block.  Replace all the pump mounting bolts with A4 or 316 stainless and put Duralac bichromate paste on all the threads and you will have no further trouble so long as you keep the pump's shaft drain holes reasonably clean.  Otherwise the buildup of salt from a slow weep can eat away your aluminum timing case cover where the boss for the bottom pump bolt is. 

The injection elbow is a wear part and should be checked with a bright torch and a mirror to look up it annually as a minimum.  Also, to avoid corrosion it is best to remove both the exhaust and water hoses and seal it with a plastic bag and tape, preferably with a desiccant sachet for your winter layup.   You should bag the intake as well, but thats' far less critical.

Failure to check the elbow results in undetected pinholing which results in exhaust manifold and exhaust valve corrosion. If it goes undetected for long, you will then need a new head at over £500 + misc parts and labour.

It is also a very good idea to leave the engine close to TDC on the compression stroke (when you hear the injector creak its right where you want it) so both valves are closed and you don't get rusting in the cylinder or on the valve seats due to condensation from the damp atmosphere produced by the waterlock muffler and the salts in the hoze if you aren't going to use the engine for the next month. Its dead easy to do, just decompess and crank very slowly, stopping when you hear the injector. 

My 1GM10 is 25 years young and still going strong.

I have a Raymarine ST50 through hull depth transducer fitted a short way aft from the start of the front of the keel under the port berth trotterbox. (I have a berth where most bots have the galley and the galley is by the companionway.)

I fitted it myself as the in-hull sounder a couple of feet aft under the starboard berth kept loosing the bottom in shallow or deep water.

To fit it straight, I glassed up a 1/4" thick tube of GRP over a former of the correct diameter (actually a spray can + several layers of waxed paper), cut a bigger hole right through the hull and filleted it with tape and chopped strand + layup resin putty. On the outside I built up a solid GRP streamlined fairing block with a horizontal bottom face.  The transducer is well bedded in Sikaflex, with a strand of whipping twine 'wormed' into the thread nearly all the way down as a 'bond-breaker' for if I ever need to get it out non-destructively.  It shoots straight down and never looses the bottom in less than 50m unless I am in the propwash of a tugboat or similar.

Automatic bilge pumps should ideally have an hourmeter monitoring them.  The cheapest/simplest is an analog 12V clock.  Just wire it in parallel to the motor, after the float switch, and set it to 12:00 once a month or so. 

Our bilge pump typically 'glurps' for about a minute a few times an hour due to stuffing box drips underway, and with the original cockpit draining into the bilge can go to a 50:50 duty cycle during a torrential downpour so I doubt one would ever normally clock up more than one hour a week on it.

A siren on a 5 minute time delay relay delaying its activation or on a high level float switch might be useful if you need to leave your boat unattended for months in a marina. If the bilge water hasn't cleared in 5 minutes you definitely have a problem!

I don't bother with any of these warning systems as I am confident in my hull integrity, keep all thru-hulls shut off when not aboard, and  the marina do a daily walk-round to spot vessels with problems so pump failure or loss of power (battery + float charger) *WILL* get spotted if she's down on her marks significantly.   I am considering building a fancy engine monitoring module and will probably add a 'Pump Hours' to that if I decide to go ahead. (One more input and a few lines of code!)

A 1GM10 + a three bladed prop will make useful progress to windward in any conditions you would want to be out in and has enough power to 'dodge' to windward in a gale at an average of 0.5 - 1 knot flat out in any sea-state up to more than sufficient to roll the boat, so can keep you off a lee shore for as long as the fuel and helmsman hold out. (BTDT till the tide turned). 

Installation is fairly simple as such things go for anyone experienced. Assuming existing engine beds in approximately the right place and a pre-existing suitable shaft, you could even get away with doing it afloat! 

If you already have a diesel fuel system, single lever control, waterlift exhaust etc. you could be pleasantly surprised how easy it is.  The control panel and idiot lights are so simple you could probably splice into the loom to your existing panel.

The Yanmar mounts are pretty soft and it does bounce around a fair bit.  Beware of stress on your shaft seal, you may want to add a plummer block or other mid-shaft bearing + a flexible coupling. 

Aftermarket mounts, shielded for oil resistance and that do NOT require lock-wiring for blue water use (unlike Yanmar ones) and approx 1/2" lower profile are available from R&D Couplings for approximately 1/4 the price of the Yanmar ones.  You may even come out ahead if selling on a brand new set of Yanmar mounts.
They are a bit stiffer so more resonances, but not a problem as long as you don't keep it running at the resonant speed for long. 

You can actually set the idle low enough to get 'dead slow' as your minimum speed in gear for ferry-gliding against only 1Kt of tide/current. (Hint: adjust the control so the throttle doesn't start to pick up till you are out of the detent for slow ahead/astern for better controllability.) Up to 100RPM less than the official idle speed should work fine, just tune it to avoid unwanted resonances at idle.  Don't go more than 50RPM on the high side to avoid excessive gearbox wear when engaging gear.

125

(14 replies, posted in General Questions/Comments)

I have an old style tubular bronze strainer on the inside of the seacock.  It does the job adequately if de-weeded daily.

As there is no grille on the outside of the thruhull and the strainer body is inline, I can rod out any debris causing an gross obstruction with a length of dowel and a sponge to hold round the top of the strainer to keep flooding under control.  It is usually easier, quicker, far less messy and just as effective to apply the dinghy pump to it and blow any debris clear. 

A modern strainer is easier to inspect but I know plenty of people who have trouble either opening the clear plastic cover or getting it to seal properly when closing it.  I've just got two wingnuts that I can use pliers on to loosen without worrying if I've previously overtightened them and a thin cork/neoprene composition gasket that seems near indestructible and is easy to cut a replacement for.