Beverly, Massachusetts is my best guess.

29

(8 replies, posted in General Questions/Comments)

"MDZ" is a code issued by the State of Maryland and generally issued to home built boats.  Yours, built before 1973 had no HIN and the State required one for some silly reason. The wooden board appears to be and offici9al number for either Canadian or US "Documented" vessels.  The FRP headliner generally indicated that it is JJT built.

30

(47 replies, posted in Technical)

My half day was six hours, from around noon to 6pm. No coffee break but did need a medicinal double scotch around four.  Next time, you get the job.  Shafting yourself is akin to making your own fried clams.

31

(47 replies, posted in Technical)

Gawwd, if I'd known that it was so easy, I wouldn't have spent half of a day making mine.  I'll send the next one to you. By the way, the shaft house that I know of has two CNC milling centers and three turning centers.  Maybe they bought them from Bucky.  I'll bet that they winter in Costa Rica.

32

(47 replies, posted in Technical)

Reality may be a bit different:
.875 Dia. #316 centerless ground shafting will cost around $85.00 USD. There are two milling set-ups for machining the two keyslots (one is on the taper). Both slots require the use of carbide tools to speed machining and to get a decent finish. Cutting the taper is slow work.  Then comes turning and undercutting for the end thread, threading the sucker, and then drilling the cross hole (after you blasted in the keyway for the prop. If your flange requires setscrew holes, that'll be a few bucks more.  Machine time goes for approx $60/hr.  My guess is that there is abound 3 hours of shop time at a common machine shop. That's $180 + the cost of materials. Not much room for profit here.

A prop shop is used to this kind of work and they have the equipment to do it well.  At $300 there isn't much of an incentive to run it out to Buckey's 'Chinery out in the boonies.

By the way...regardless of who does it, things go better when you give the shop the old shaft and the engine flange so that nothing gets lost in the translation.

33

(47 replies, posted in Technical)

The theoretical hull speed is about 6kts. Get the prop re-pitched and try it out.  That will be a lot cheaper than buying a new one.

35

(47 replies, posted in Technical)

The engine is rated at 3400 rpm. The calculations are at 94% full power. If you use the 2.21 transmission ratio column and change the 10 pitch to 9, the theoretical speed is 5.36kts. A 10" pitch appears to be ideal resulting in a 5.95 theoretical speed. Your prop can be re-pitched from 9 to 10.

Constantly wet cockpit sole.  Mine had that.  Reverted back to the original after the first season with wet feet.  Not recommended.

37

(47 replies, posted in Technical)

Either Jeremy Rogers (UK) or J J Taylor (Canada).  Look at your Hull Identification Number (HIN) on the upper starboard edcge of the transom.  If the first three characters are "ZJT"  it's a JJ Taylor.  The last two numbers are the year.

39

(9 replies, posted in Non-Contessa Chatter)

The 1GM10 seems to be the engine of choice for repowering the Contessa.  Why do you want a 2 cylinder?

My boat has a Yanmar 2GM13 (fitted with a Campbell Sailor prop) that has more than enough power. It's smooth and quiet, but not a major difference when compared to the 1GM10. The 2GM20 will probably be too tight a fit to be practical.

Unfortunately, there are few used engines around here.  When they get tired, they're rebuilt. The 1GM10 will cost approx $5500 USD.

Rough it at 5000#

41

(6 replies, posted in Repairs/Modifications/Upgrades)

42

(17 replies, posted in General Questions/Comments)

Where is she located?  Would yhou like this info placed on the For Sale page?

Don't worry about compromising the strength of the mast.  You would have to drill a helluva lot of holes (and all in one place) to weaken it.
When painting my mast last year, there were many holes to fill.  I used West epoxy with aluminum powder added.  The powder is a West product that I got from a friend in the glass biz.  You mix it with a touch of silica into a stiff paste. I over-drilled the holes and then opened them up with a countersink and then added the goop. 

We did a "test" routine first using a piece of aluminum and checked the strength after curing. Beating on ten holes, with a hammer, didn't loosen anything.  I also tried to pop them out, from the back, using a punch and that didn't work.

44

(4 replies, posted in Sails & Rigging)

What you're talking about here is called a "baby stay".  It is kept at the mast until needed and then brought out to a forward deck fitting and tensioned using an off-the-shelf mechanism.  On large boats, you often see running backstays used but seldom on smaller boats. When using a storm jib, you're down to your third reef and balance should be quite good with minimum weather helm.

45

(40 replies, posted in Technical)

By real rough back yard calculations, beefing up the rigging will add 10 lbs max aloft.  At 15 ft above the center of buoyancy, that would equate to (more back yard calcs) 150 ft lbs.  While the added ballast (down 4’+) would provide 1200+ ft lbs to counter that.

In my humble opinion, the JJT boats are not overbuilt.  The many comments that I’ve heard over the years, e.g. bullet proof, bomb proof, are all based on myth.  On close inspection, the boats that I’ve surveyed, including my own, are of average construction quality with examples of sloppy workmanship here and there.  The strength of the boat is in its design where the narrow wineglass hull and fine entry keeps hull and rigging loads low in rough conditions.   

Your comments on amenities are well taken.  Getting the boat there with her crew half-dead would probably not be considered a totally successful venture.  Good thinking.

46

(11 replies, posted in Technical)

The two scrooz in the flange are commonly cross drilled for lock wires.  After torquing to 35-40 Ft lbs the lock wires are added.  It's S.O.P.

47

(40 replies, posted in Technical)

You got it, Chris. Keep in mind that the rum tank should be the first priority.

48

(40 replies, posted in Technical)

You're probably right if the roll was a sweet and gentle one and not preceeded by a day or two of pounding through all sorts of slop and you didn't trip off a wave top while hollering "Oh Shit!".  But I wouldn't be planning for anything so benign and would lock the sucker down big time.  The last thing that I would need (afer being terrified for a reasdonable period of time)would be to find that my engine had come adrift and ferneubled my shaft log that, by the way, was leaking like a beer hound after a Saturday night bash.

49

(40 replies, posted in Technical)

The heavy rudder places its weight at the extreme end of boat.  Any weights at either end of any boat causes hobby-horsing.  That's why, when using all chain for the anchor, the chain is lead via a pipe to a storage area (ideally) at the center of the vessel.  The heavy rudder also contributes to pintle and gudgeon loads that increase as the mass of the rudder increases.  In sloppy seas, this can be significant.  Weight is seldom a component of strength.  I mentioned the use of carbon fiber for construction.  Kevlar is another possibility.  With proper design and construction, it would not be unusual to half the weight (mass) and double the strength.

I didn't say anything about attaching the additional ballast with bolts. I said "FRP encapsulated".

My fuel tank is well restrained and would easily survive a roll. 

"Design/build an engine restraining mechanism".  I should have been more clear with this.  The restraining gear would have to be such that the engine would not shift during a roll.  It would not always be in-place but quickly put into operation when needed.

50

(40 replies, posted in Technical)

Moving the chain plates outboard and increasing the spreader length (so the the uppers are parallel) is to give greater strength to the overall rig and to lessen the possibility of deck leakage.  Getting a slightly better passage along the weather decks is a freebee and should be considered as a slight dab of frosting on the cake and nothing more.