301

(47 replies, posted in Technical)

my reality isn't that far off, just a bit exxagerated.  maybe 15 minutes isn't quite right, but...  well, maybe it's just that my home jobs (read boat jobs) take far less time for me to do than customer's jobs.  why do i work faster and more efficient if i'm not even gettin payed??

centerless ground is a bit overkill.  round bar will work for me, it's just a prop shaft.  .875 at a 4 ft length is 65 or so CAD.  if you're making lots of shafts it will be chaper....

as far as a "prop shop" being able to make shafts well with the equipment that they've got to do it better - a lathe is a lathe.  a mill is a mill.  most marina shops have clapped out equipment that came from bucky's 50 miles inland.

as far as the 2 milling setups go, well, that's really only 1.  line up a vise, shaft goes in, your Y is along the centerline of the shaft.  it's the same whichever end of the shaft you've got in the vise.  HSS tools work just fine too, especially in tough materials with small depths of cut.  even with hss endmills, 3/4 hour max on the mill for the keyseats.  5 minutes to drill the lockwire hole in the threaded end.  the vise is still good to use to, because you havnt't moved your Y which is still in the center of the shaft.

as far as the lathe goes - dial in a bar, cut the taper, cut the major diam for the thread, face the end off, make an undercut with a grooving tool and thread the sucker.  with a lathe thats got a quick change tool post, or better yet a turret, some power and is rigid enough to handle a reasonable depth of cut then you're looking at maybe an hour.  this is assuming that your lathe man doesn't stop for a coffee break.

this is all assuming, of course, that you're starting from a bare table / machine.  a machine shop at a marina makes shafts all day long.  more specifically, they setup and run a dozen or more of any given shaft configuration (dia, taper, thread) and leave em real long.  so when you need a shaft, all they do is cut it to length.  so maybe the first one was worth 300 bucks, but the second and third and the twelfth one that you're getting certainly isn't.  maybe there is a bit of room for profit here........

dammit merrill.  i'm going to have to stop coming here.  all this arguing when i should be working on my boat... cheers

Some diesels do infact need the glowplug to start - the temperature at the end of compression in an average ambient temperature is not high enough to sustain combustion.  On most, a glowplug is a helper for starting, allowing combustion to occur while the rest of the system (cold block, head, etc) would pull too much heat from the fuel charge that is just barely igniting.  This is when you end up just cranking and cranking, building some heat in the system until a temperature that will sustain combustion is reached, allowing the cycle to continue on its own.  This is why as you crank and crank, you can see some smoke coming out of the exhaust, but mostly just see and smell unburnt fuel.  And then, hopefully, she goes.... 

Most likely the culprit is a dirty injector tip and an injector that needs adjustment.  Sailboat engines tend to carbon up a lot faster than say, a bobcat, because they never reach an operating temperature that allows for more complete combustion of the fuel charge (the hotter you run, the more effecient or complete you burn your fuel charge).  Incomplete combustion happens to everyone....  (And if it doesn't then let me know becuase I want my name in the textbook too)  This is why we should all be pulling our injectors every other year and having them cleaned and set.

303

(47 replies, posted in Technical)

Yes, 300 bucks is high for a 50 dollar peice of stainless bar and 15 minutes worth of machining.  But everyone thinks that people with boats have money....   If you went to a "non-marine" machine shop (a shop 50 miles inland....) with your old shaft you'd make out better in the $$ department.  Your shaft length will be dependent on the installation in the boat.  Best to get measurments off the old one, and if you're still unsure leave 2 or 3 inches on the engine end, and then cut to fit with a grinder and cutoff wheel

the usual causes of dumping smoke out of a diesel are improper injection timing - caused by many things including injector(s) popping too soon, injection pump wear and/or failure - or blow by (burning oil).  based on the hard to start issue, i'd say its a fuel delivery problem.  best bet is to pull the injector, have it cleaned and set to the opening pressure listed in the service manual.  if the engine is equipped with glow plugs, check functionality of them as well. (might need a meter...)  reinstall, bleed, and giv'er.  ensure that the fuel lift pump is operational and providing low pressure fuel to the injection pump inlet.  start with the simple and go on to more complex.  if this doesn't work, pull the injection pump and have it bech tested and set if necessary.  check the injection timing in accordance with the service manual. 

unfortunately, if you're not doing most of this yourself you might just be better off scrapping the farymann after the simple stuff doesn't cure the problem as labour costs in diagnosing and repairing can quickly come close to or even exceed the cost of repowering.  not to mention the reliability and simplicity of a newish yanmar - but don't expect to get your 8 grand back out of the boat.  if you're thinking of sellin then just leave the engine issues for someone else........

305

(3 replies, posted in Sails & Rigging)

306

(3 replies, posted in Sails & Rigging)

Depending on the vintage of the spar, you can source parts from South Shore Marine (think thats the name), out of the Toronto area I believe.  They were all Cinkel spars, with the newer ones having a diamond cross section and "wing" spreaders.  The earlier spars had oval cross section booms and masts, and the spreaders were nothing more than some aluminium tube with spreader ends riveted on.  Check out boatforsale.org and look in the parts.  I'm sure you can find something used. 

Looking now at your post and seeing hull 334, you're going to have a harder time making your own, as you'll have the newer Cinkel mast.  Have to get someone with a newer boat to get you dimensions...  Mine's old...  Cheers

Band aid solution would be a teak grate over the floor, but then all sorts of crap gets stuck - need to clean it often otherwise it gets ugly.  Like the fridge at home after a week or two on the boat....

Looking at some newer JJT boats, the scupper is just a cut out in the hull/deck joint.  There some alumiuium caps (U shaped) that cover up the putty/glass work on the outside, and they generally look sloppily done - overly thick gelcoat which crazes like mad (what else is new...).  As long as care is taken to glass over well and seal up the hole, the small size of the cutout won't weaken the hull deck joint significantly - unless you've got an earlier JJT boat that doesn't have real compression posts..... 

I'm just going to determine the best location, cut and glass away. Maybe if I have time, I'll machine some caps to keep the rubrail line flowing, but then again maybe not.  I've got a nice building over the boat for the winter (it's in the driveway) and up to 55000 btu's/hr of propane warmth at my disposal, so hopefully she'll see the water sometime in the spring or early summer.  That is if I don't find any new jobs to add to the list.......

Just wondering if anyone out there that has a boat with scuppers cut into the toerail likes where they are.  My boat doesn't have them - it just has the crappy deck drains.  I'll leave the deck drains there to collect rainwater if I ever head somewhere warm, but I'm also going to cut some scuppers out.  I've got the measurments of a newer boat, but was just wondering if anyone is unhappy with where the scuppers are in relation to the lowest point on the deck. 

PS  Does anyone out there have drawings for the bow pulpit and stern rail for a Contessa?  I have to make new ones - don't like the loop de loop up front and the stern rail was an aftermarket abortion...  Just looking to save some time for me.......

Are you located in Canada? 

I'm also interested in obtaining a copy of a builder's certificate for a circa 1974 JJT Contessa 26 to aid in my dealings with our oh-so-efficient (bureaucratically speaking...) Canadian lot of theives, crooks, and scammers.  Oops, did I say that?  I meant government...

311

(9 replies, posted in Non-Contessa Chatter)

I'd say the 1GM10 is a great choice.  Reliable, simple to work on, and spares are available almost anywhere...  It's still a tight fit tho, with the need to remove the cockpit floor panel to do anything except maybe check the oil.

312

(54 replies, posted in General Questions/Comments)

Add another to the list.  I found hull 295, a 1982 boat.  "Tilikum II".  Iroquois / 1000 Islands, Ontario Canada.

Guess that they didn't make too many boats in the early 80's.....

313

(4 replies, posted in Technical)

I know how I'm going to get things to fit - move the engine forward 3 or 4".  As for new mounts, just keep an eye on Ebay.  They come up for sale more often than you'd imagine......

314

(17 replies, posted in General Questions/Comments)

Sure looks nice next to that Tanzer... My Dad snapped a photo of one next to a Grampian 26.  You know which one looks fatter...  But I've hit my head so many times, possibly numbing myself to the fact that he who has headroom laughs last........

315

(40 replies, posted in Technical)

If we weren't arseing around in our boats all the time, what else - that provides the busted knuckles, dampness, sheer terror, boredeom, ingeneuity, sense of community, frustraion, and ultimate satisfaction - would we do?

316

(40 replies, posted in Technical)

I'm in complete agreement that these were not really the best built boats.  There's lots of fiberglass and resin, but boy do they ever have their weak points.  With a bit of modification and a lot of mess, you can have one helluva solid boat.  Which is what I'm doing.  But out of the factory they were built with techniques of the era at best, and a lot of the work seems to have been done very slopilly, and now they're all 30 years old....  Anyone at all who wants to disagree can come over and see my boat all apart.

317

(11 replies, posted in Technical)

Could redrill the flange and shaft together, tap and thru bolt them.  But most people wouldn't uncouple it every year and add some more c5a, and then you'd never get the thing apart.

318

(11 replies, posted in Technical)

Standard Operating Procedure...

Shaft Brake.  No engine at all.  Two bladed prop, a reference mark on the shaft, access hatch in the cockpit and you line up the prop in the lee of the keel.

319

(54 replies, posted in General Questions/Comments)

Wet Plywood decks:  Easy to check?  yes.  Easy to fix?  Nope.

320

(40 replies, posted in Technical)

Didn't see that last post...  Theres *two* pages...  Wow.

The guys from the book were smart.  They didn't have an engine to worry about.  One less thing to pick out of the bilge........

A couple of pad eyes on the engine beds and some ratchet straps then - cinch em down when you're done motoring.  And a notice on the panel: "Remove before... Bang. Stop.  (starting)."

321

(40 replies, posted in Technical)

Do you mean to tell me that I've wasted my entire summer replacing my waterlogged plywood decks?  When all I needed was rum and wind?  Geeeeezz.

322

(40 replies, posted in Technical)

A Yanmar on a set of Yanmar mounts would't move much if inverted, as long as the mounts were good....  Should wind up in the same place when you get the heavy side down and shiny side up again?....

323

(40 replies, posted in Technical)

Three HUNDRED gallons?  Thats just a little out of my budget range...  Just because everyone thinks you have money cause you have a boat, doesn't mean.........

324

(4 replies, posted in Technical)

Check out eBay for ports.  Keep a watch, every few days or so.  I bought a set of Bomar cast alums, 4x12 for the Vberth, and 2 sets of Bomar Passage Stainless ports, 6x18 for the main cabin ports.  It will require a bit of glasswork to close up the aft cutout, but they'll look (and work) great.  Total cost:  less than the list price of one Bomar cast alum port.

325

(40 replies, posted in Technical)

How about a 3 gallon stainless Rum tank underneath the engine, in the bilge.  A little Whale foot pump and you're set!  It's ballast as long as you keep it full......